Hummus Cup Filling Machines

Commercial hummus is produced in a wide range of recipes, from smooth plain products to varieties containing whole chickpeas or finished with olive oil, pine nuts and other toppings. While the same filling principle is suitable for most recipes, the machine configuration should be selected to match the product formulation, packaging format and any larger inclusions to ensure reliable filling and consistent product presentation.

Depending on the application, machines can be configured with enlarged product valves for recipes containing larger inclusions, scraper agitators to promote consistent product flow within the hopper, and optional topping stations for olive oil, spices or other garnishes. Roll-fed lid sealing systems and snap-on overcap applicators can also be integrated where required.

Available in both rotary and linear configurations, our hummus cup filling machines can be supplied as standalone units or as fully integrated packaging lines with date coding, checkweighing, case packing and palletising to suit your production and automation requirements.

Engineering insights

Considerations for Filling Hummus

Product Inclusions

Most hummus recipes can be filled using standard volumetric piston technology. However, products containing whole chickpeas or other larger inclusions may require enlarged product valves and filling nozzles to allow particles to pass without damage or blockage.

The product formulation should therefore be considered when specifying the filling system, particularly where premium recipes contain visible inclusions that contribute to product appearance and texture.

Larger inclusions may require enlarged product passages
Whole chickpeas should pass through the filling system without damage
Valve and nozzle dimensions should match the product formulation

Product Presentation

Hummus is commonly packed in transparent plastic cups, making product presentation an important consideration. Controlled product deposition helps achieve a smooth, consistent fill while reducing smearing on the cup walls.

Depending on the machine design, this can be achieved using descending filling nozzles or a cup lifting system, both of which improve the appearance of the finished pack.

Transparent cups place greater emphasis on product presentation
Descending nozzles and cup lifting systems improve fill appearance
Controlled product deposition reduces product smearing

Toppings and Finishing

Many commercial hummus products are finished with olive oil, spices, seeds or pine nuts after filling. Where required, these operations can be integrated into the filling line using dedicated topping stations.

The topping system should be selected according to the ingredient. Liquid toppings such as olive oil are typically applied using volumetric fillers, while dry ingredients are generally dispensed using weighing systems.

Liquid and dry toppings require different dispensing technologies
Toppings are normally applied after the main filling operation
Integrated topping stations eliminate additional manual handling

Machine Range

Our Hummus Cup Filling Machines

Semi-automatic cup filling and sealing machine for pre-made plastic cups and containers, ensuring accurate filling and secure sealing for dairy and food applications.

Equipment Selection

Recommended Machine Configuration

Standard Machine Configuration

For most commercial hummus applications, we typically recommend a cup filling machine equipped with a volumetric piston filling system. Automatic cup feeding, lid placement, heat sealing and finished container discharge are standard functions on all automatic machines.

Volumetric piston filling system
Automatic cup feeding, lid placement and heat sealing
Automatic finished container discharge to an outfeed conveyor

Recommended Machine Modules

Optional machine modules should be selected according to the packaging specification and product presentation. Depending on the application, machines can be equipped with roll-fed lidding systems, automatic overcap applicators, topping stations for liquid or dry ingredients, and integrated date coding systems for batch identification and expiry information.

Roll-fed lidding system
Snap-on plastic overcap applicator
Integrated topping stations
Integrated date coding systems

Dosing System Selection

Most hummus products can be filled using a conventional piston dosing system without modification. However, recipes containing whole chickpeas or other larger inclusions may require enlarged product valves and filling nozzles to ensure reliable product flow while maintaining product integrity.

Standard piston dosing for smooth hummus recipes
Enlarged valves and nozzles for larger inclusions
Dosing system configured to suit the product characteristics

Ultra-Clean Design

Ultra-Clean machine configurations are available for manufacturers requiring enhanced hygienic performance or extended chilled shelf life. Depending on the application, the filling area can be equipped with UV-C treatment of containers and lids, HEPA-filtered laminar airflow, aseptic diaphragm valves, optional inert gas flushing and enhanced CIP features.

UV-C treatment of containers and lids
Laminar flow box with HEPA filtration
Aseptic diaphragm valves
Optional inert gas flushing (e.g. nitrogen)
Optional dual-sided piston cleaning during CIP

Packaging Examples

Typical Hummus Cup Packaging

Hummus is available in a variety of retail packaging formats, with transparent plastic cups and containers being the most common. Individual retail pack sizes typically range from approximately 150 to 300 g, although packaging formats vary according to the product, target market and brand requirements. The examples below illustrate some of the packaging formats commonly used for retail hummus products.

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Planning a Hummus Cup Filling Project?

Selecting the right cup filling machine for hummus depends on more than production capacity alone. Product formulation, inclusions, packaging format, hygiene requirements and the required level of automation all influence the final machine specification. Tell us about your product and production requirements, and we’ll help specify the most suitable cup filling solution for your application.