One of our long-standing partners, a dairy and juice processing specialist, approached us for a reliable and hygienic solution to fill fresh mango juice into PET bottles for their project in Gambia. Mango juice is highly perishable, so they needed a machine that could maintain product quality and ensure efficient operation with minimal downtime.
After reviewing their requirements, we supplied our Bottle Filling Monobloc BFCM. This versatile and efficient system is designed for liquid food and non-food applications.
Internal Trials and Equipment Dispatch
Before shipping the machine, we conducted in-house trials to ensure it met the client’s specifications. These trials tested filling accuracy, capping performance, and system reliability. Once the machine passed all quality checks, we securely packed it and shipped it to the client’s facility in Gambia.
The Solution: Bottle Filling Monobloc BFCM
The BFCM monobloc filler was a perfect fit for this project. It combines bottle filling and capping into one compact unit. The system offers high filling accuracy, minimal product loss and ensures a hygienic packaging process for fresh juice.
The machine supports integration with a centralised CIP (Clean-in-Place) system for automatic cleaning. This reduces manual intervention and ensures hygiene standards.
The future-proof approach enables the handling of different bottle sizes. This flexibility lets the client adjust to market changes without major equipment upgrades.
Key Features and Customisations
To meet the specific needs of this project, the machine was supplied with several additional features to enhance efficiency and hygiene:
- Extended Infeed Conveyor – Ensures a smooth and continuous flow of bottles into the system, reducing manual handling and improving production efficiency.
- UV Treatment Unit for Bottles – Provides extra hygiene by sterilising bottles before filling, reducing the risk of contamination.
- Self-Adhesive Labelling Machine – A fully integrated unit that applies self-adhesive labels to round bottles, streamlining the packaging process.
- Outfeed Rotary Collection Table – Allows for organised handling of finished products before secondary packaging.
Installation and Training Support
After our partner’s team installs the juice processing line on-site, our team will travel to Gambia to handle the packaging machine installation. We will provide operator training, including hands-on sessions. The training will cover machine operation, maintenance, and troubleshooting to help the client’s team run the line smoothly.
If you’re looking for a cost-effective and reliable filling solution for juice or other liquid products, get in touch with our team. We’ll be happy to assess your project and recommend the best system for your needs.
