DESCRIPTION

The automatic linear Doypack Form-Fill-Seal (FFS) machine LDFF-ZA efficiently packages powdered products into zip-lock Doypack pouches, providing secure, reclosable, and tamper-evident packaging. This machine is well-suited to various industries, including food, pharmaceuticals, and chemicals, handling products such as milk powder, cocoa powder, protein powders, spices, and fine chemical powders. A stainless steel frame, protective acrylic guards, and integrated safety sensors ensure compliance with hygiene and safety standards.

A servo-driven auger filler delivers high-accuracy dosing, maintaining consistent weight control. Different auger screw sizes and designs accommodate various product characteristics, from free-flowing powders to cohesive, dusty, or hygroscopic materials. The machine runs on roll-fed laminated film, forming, filling, and sealing stand-up pouches with a zip-lock closure. The process starts with sealing the zip-lock profile to the pouch’s inner surface, followed by flat-bottom sealing and vertical seam sealing to create a stable pouch. A precise cutting and separation system prepares each pouch for filling. Once filled, the top-seam sealing ensures a leak-proof package that preserves freshness and extends shelf life. A conveyor then transfers the finished pouches for downstream handling.

Additional features enhance efficiency and product quality. A nitrogen flushing system reduces oxygen exposure to help maintain freshness. An integrated dust extraction system improves hygiene when handling dusty powders. An automatic screw feeder provides a continuous product supply to the auger filler, ensuring uninterrupted operation. Quick format changeovers enable seamless transitions between different pouch sizes and styles, reducing downtime.

TECHNICAL SPECIFICATIONS

Packaging type Doypack with a zip lock
Product to be packed Powders
Modification LDFF-ZA Simplex | LDFF-ZA Simplex L | LDFF-ZA Simplex XL | LDFF-ZA Duplex
Filling volume 30-300 ml | 50-1,200 ml | 100-2,000 ml | 50-800 ml
Speed*, max. 3,500 pouches/hour | 3,500 pouches/hour | 3,000 pouches/hour | 6,500 pouches/hour
Pouch size, min. 60*90 mm | 90*110 mm | 100*120 mm | 90*110 mm
Pouch size, max. 140*200 mm | 180*260 mm | 240*350 mm | 140*260 mm
Product-contact parts material Stainless steel AISI 304
Electricals 380 V, 50 Hz
Power 8 kW | 8.5 kW | 10 kW | 12 kW
Weight, max. 1,800 kg | 2,300 kg | 2,800 kg | 4,100 kg

*The speed depends on the filling volume, product characteristics, packaging material quality, and package dimensions.

OPTIONAL EQUIPMENT

  • Inkjet printer for date coding
  • V-notch for easy opening
  • Euro slot or round hole for display hanging
  • Nitrogen gas flushing system for pouches
  • Automatic screw feeder
  • Product-contact parts made from stainless steel SS 316L
  • Standalone dust extraction system
  • Multiple auger screw options based on product specifications
  • Pouches with rounded corners
  • UV lamp for film sterilisation
Contact experts for your packaging or filling project support

Request a quote