Doypack Form-Fill-Seal Machine for filling and sealing Doypack pouches with a corner spout, suitable for liquid and viscous food and non-food products.

DESCRIPTION

The automatic linear Doypack form-fill-seal (FFS) machine LDFF-CS efficiently forms, fills, and seals Doypack pouches with a corner spout, ensuring a secure and reliable seal. It handles liquid and viscous products, including mayonnaise, ketchup, mustard paste, condensed milk, beverages, liquid soap, and cleaning agents, making it a versatile choice for various industries.

This machine produces rectangular Doypacks with straight or rounded corners, providing flexibility to accommodate different packaging requirements. Precision dosing systems ensure accurate filling and consistent output, while simplex and duplex configurations allow manufacturers to meet specific production demands.

A stainless steel frame and protective acrylic guards with integrated safety sensors ensure hygienic and safe operation. The machine processes roll-fed laminated film, forming the shaped flat bottom first, followed by the vertical seams. A high-precision cutting unit separates the pre-sealed pouches and transfers them individually to the corner cutting station. After cutting the corner, the system automatically applies and heat-seals the corner spout, then moves the pouch to the filling station. Once filled, the machine seals the pouch top and transfers the finished product onto the outfeed conveyor, ensuring a smooth packaging process.

Inert gas flushing enhances product shelf life, while a heated product balance tank enables hot-fill applications. Operators can quickly switch between different pouch sizes and formats, reducing downtime and improving efficiency. The Doypack FFS machine LDFF-CS offers precision, speed, and reliability, making it an ideal solution for manufacturers looking to automate their corner spout pouch packaging process.

TECHNICAL SPECIFICATIONS

Packaging type Doypack with a corner spout
Product to be packed Liquid and viscous products
Modification LDFF-CS Simplex | LDFF-CS Simplex XL | LDFF-CS Duplex
Filling volume 100-1,200 ml | 200-2,000 ml | 100-800 ml
Speed*, max. 3,000 pouches/hour | 3,000 pouches/hour | 6,000 pouches/hour
Pouch size, min. 110*120 mm | 110*180 mm | 110*120 mm
Pouch size, max. 180*260 mm | 240*350 mm | 140*260 mm
Product-contact parts material Stainless steel AISI 304
Electricals 380 V, 50 Hz
Power 9 kW | 11 kW | 13.5 kW
Weight, max. 2,500 kg | 3,000 kg | 5,300 kg

*The speed depends on the filling volume, product characteristics, packaging material quality, and package dimensions.

OPTIONAL EQUIPMENT

  • Inkjet printer for date coding
  • Product-contact parts made from stainless steel SS 316L
  • Product feeding pump to balance tank (centrifugal or positive displacement)
  • Independent stand-alone CIP unit
  • Heated balance tank for hot products
  • Pouches with rounded corners
  • UV lamp for film sterilisation
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