Semi-automatic bucket and tub filling and lidding machine for efficient packaging of food and non-food products, ensuring precise filling and secure lid application.

DESCRIPTION

The SATF-1 is a semi-automatic bucket filling and lidding machine designed for filling liquid and viscous products into pre-made plastic buckets, tubs and other rigid containers. It is suitable for a wide range of products, including yoghurt, cream cheese, ketchup, mayonnaise, sauces, salads, confectionery creams, spreads and similar products.

The machine uses net-weight filling to provide accurate dosing of the required product quantity. Its simple semi-automatic configuration provides a cost-effective solution for applications requiring accurate bucket filling and automatic lid closing without the complexity of a fully automatic rotary packaging machine.

TECHNICAL SPECIFICATIONS

Packaging type Pre-made plastic bucket, pail, tub or rigid container
Product Liquid and viscous products
Filling volume 1,000–20,000 ml
Container shapes Round, rectangular and square
Lid material Plastic (PP, LLDPE)
Speed*, max. Up to 600 pieces/hour
Product-contact parts Stainless steel AISI 304
Electrical supply 400 V, 50 Hz
Installed power 0.5 kW
Weight, max. 200 kg

*Production speed depends on the filling volume, product characteristics, bucket dimensions, packaging material quality and consistency, as well as the operator’s skill and working pace.

OPERATING PRINCIPLE

The SATF-1 is a semi-automatic filling and lidding machine in which the operator manually loads the empty buckets onto the roller conveyor and positions each bucket on the weighing platform, where the net-weight filling system dispenses the preset quantity of product.

Depending on the product characteristics, a suitable feed pump — for example a centrifugal or lobe pump — transfers the product from the customer’s main product tank to the machine’s filling system. The filling system is equipped with a filling valve, and the weighing platform uses load cells to continuously measure the weight of the product dispensed and transmit the weight signal to the machine controller.

When the preset target weight is reached, the controller closes the filling valve and redirects the product flow back to the main product tank. This keeps the feed pump running continuously between filling cycles, avoiding repeated start-stop operation and reducing wear on the pump.

After filling, the operator places the plastic lid onto the bucket and moves the filled bucket along the roller conveyor to the lid-closing station, where the machine closes the lid automatically, completing the packaging cycle.

Filling weight and operating parameters are set at the operator control panel, which also displays machine status and alarms. The semi-automatic design allows the operator to handle bucket and lid loading, while filling and lid closing are performed automatically.

OPTIONAL MODULES

EQUIPMENT DESCRIPTION
Product-Contact Parts in AISI 316L Filling system and all product-contact parts manufactured from AISI 316L stainless steel for improved hygiene and corrosion resistance.
Bucket Film Sealing System Die-cuts lids from a roll of flexible film and heat seals them onto the filled buckets according to the selected packaging configuration.
Product Feed Pump Transfers product from the customer’s main product tank to the machine’s filling system. The pump is selected according to the product characteristics and required flow rate and may be a sanitary centrifugal pump, lobe pump, impeller pump or another suitable pump type.
UV-C Bucket Treatment Station Reduces microbial contamination on the inner container surface before filling using UV-C irradiation.
Filling System for Products with Particles Modified filling system designed for products containing larger particles such as fruit or vegetable pieces and other inclusions.
Labelling Machine Automatically applies pressure-sensitive self-adhesive labels to the bucket side or lid.
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