Automatic isobaric rinsing-filling-capping monobloc filler for carbonated drinks in PET and glass bottles

DESCRIPTION

The RFCT-I isobaric bottle rinsing, filling, and capping monobloc offers a reliable and efficient solution for PET and glass bottles. Perfect for carbonated drinks like sparkling water, soft drinks, and beer.

The process starts at the rinsing station, where reverse osmosis (RO) or ozonated water thoroughly cleans each bottle, removing impurities and preparing them for filling. The filling line can be optionally supplied with an ozone generator or RO unit to ensure the water meets the required hygiene standards.

The filling system, with 24 to 96 nozzles based on production requirements, ensures accurate and consistent filling. Advanced counter-pressure technology maintains carbonation, reduces foam, and minimises product waste. The system’s flexibility allows it to fill up to 900 bottles per hour (based on 500 ml bottles) and easily adapts to different bottle sizes and volumes.

After filling, the capping unit seals each bottle with crown caps or plastic screw caps (28 mm PCO), ensuring they’re ready for labelling and packaging. This secure closure keeps the product safe for transport and storage.

The RFCT-I monobloc fits seamlessly into existing production lines and can be equipped with bespoke conveyor systems, end-of-line packaging machines, and a carbonated drinks processing line for blending, cooling, carbonating, and mixing. It’s an ideal choice for manufacturers looking for an all-in-one, turnkey solution.

TECHNICAL SPECIFICATIONS

Packaging type Bottle
Product to be packed Carbonated drinks (sparkling water, soft drinks, beet)
Filling volume 300-2,000 ml
Bottle material PET, Glass
Number of filling heads 24-96
Number of capping heads 8-26
Speed*, max. 54,000 bottles/hour
Product-contact parts material Stainless steel AISI 304/316
Main machine frame material Stainless steel AISI 304

*The speed depends on the filling volume, machine configuration, product characteristics, packaging quality, and package dimensions.

OPTIONAL EQUIPMENT

  • Automatic bottle unscrambler
  • Product-contact components made from stainless steel SS 316/316L
  • Inkjet printer for date coding
  • Product feeding pump
  • Air or chain conveyor system
  • End-of-line group packaging equipment
  • CIP (Clean-In-Place) station
  • Labelling machine suitable for pressure-sensitive self-adhesive, shrink sleeve, or roll-fed labels
  • Heat shrink wrapping machine for group packaging
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