Automatic bottle filling and capping monobloc for PET, HDPE, and glass bottles, ensuring efficient and precise filling with secure capping in a single system.

DESCRIPTION

The BFCM filling and capping monobloc with intermittent motion fills liquid and viscous products into PET and HDPE bottles and caps them with plastic screw caps. It serves the food, chemical, and pharmaceutical industries, handling a wide range of products, including milk, juice, yoghurt, topping sauces, syrups, and home & personal care liquids. You can add an optional standalone bottle rinsing unit to rinse bottles with reverse osmosis (RO) or ozonated water before filling.

The operator places empty bottles onto the conveyor, which transports them to the rotary indexing table. Once there, the bottles are securely positioned beneath the filling nozzles, where the first filler dispenses up to 70% of the set dose, followed by the second filler dispensing the remaining 30%. The filling system features diving nozzles, which minimise foam during dosing. After filling, the rotary table moves the bottles to the station for automatic cap orientation and placement. The caps are then screwed on using a capping head, and the filled and capped bottles are transferred to the outfeed chain conveyor.

TECHNICAL SPECIFICATIONS

Packaging type Bottle
Product to be packed Liquid and viscous products (food or non-food applications)
Filling volume 250-1,000 ml
Bottle material PET, HDPE
Number of filling heads 2
Number of capping heads 1
Speed*, max. 1,000 bottles/hour
Product-contact parts material Stainless steel AISI 304
Compressed air consumption 300 l/min at 6 Bar
Electricals 380 V, 50 Hz
Power 2.5 kW
Dimensions Length*Width*Height, max. 3700*3600*2700 mm
Weight, max. 800 kg

*The speed depends on the filling volume, product characteristics, packaging quality, and package dimensions.

OPTIONAL EQUIPMENT

  • Product-contact parts manufactured from stainless steel SS 316/316L
  • Inkjet printer for date coding
  • Product feeding pump to balance hopper (centrifugal or positive displacement)
  • UV lamp for bottle sterilisation
  • Infeed rotary table for empty bottles
  • Outfeed rotary collection table for finished bottles
  • Extended infeed and outfeed conveyor
  • Modified filling system for products with particles
  • Heated product balance tank for hot-filled products
  • CIP station
  • Linear-type bottle rinsing machine
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