Semi-Automatic Bottle Filling Machine SABF-4

DESCRIPTION

The SABF-4 is a semi-automatic overflow bottle filling machine designed for a wide range of still liquid food and non-food products. It is well suited to products where a consistent filling level is important. The overflow filling system maintains the required fill level across bottles with different internal volumes, while the machine handles PET, HDPE and glass bottles from 250 to 3,000 ml without changeover parts or tools.

The overflow filling technology also makes the SABF-4 suitable for liquid products that tend to foam during filling. The filling nozzle fits closely into the bottle neck during filling, helping contain the foam and direct it back through the overflow system rather than allowing it to escape from the bottle. This allows foaming products to fill quickly while maintaining a clean filling process and consistent product level.

With four filling heads and two alternating filling sections, the SABF-4 reduces manual handling compared with conventional manual filling and provides a practical solution for small-scale production.

TECHNICAL SPECIFICATIONS

Packaging type Bottle, Jerrycan (PET, HDPE, PP, Glass)
Product Liquid food or non-food products
Filling technology Overflow filling
Filling volume 250–3,000 ml
Filling heads 4
Speed*, max. Up to 1,200 bottles/hour
Product-contact parts Stainless steel AISI 304
Compressed air consumption 50 l/min at 6 bar
Electrical supply 230 V, 50 Hz (single-phase)
Weight, max. 120 kg

*Production speed depends on the filling volume, product characteristics, bottle dimensions, and the operator’s skill and working pace.

OPERATING PRINCIPLE

The SABF-4 uses four filling heads arranged in two alternating sections. The operator places two empty bottles on the filling platform and activates the pneumatic switch. The platform raises the bottles and presses them firmly against the filling nozzles to form a close seal around the bottle necks.

The product then flows into the bottles until it reaches the set filling level. A mechanical overflow valve stops the filling when the required level is reached. Any excess product or foam above the filling level is discharged through the overflow outlet tube rather than escaping from the bottle.

Once filling is complete, the platform lowers the bottles. The operator removes the filled bottles and replaces them with empty bottles while the other pair is being filled. The two sections operate alternately, allowing continuous manual loading and unloading during the filling cycle.

PRODUCT APPLICATIONS

The SABF-4 is designed for free-flowing liquid products that can be transferred through the standard hygienic centrifugal product feed pump. The overflow filling system is particularly suitable for products where a consistent filling level is important and can also handle liquids that tend to foam during filling.

Typical applications include water, milk, juice, edible oils and other free-flowing liquid food and non-food products. Product viscosity, foaming behaviour and compatibility with the product feed system should be confirmed during machine specification.

OPTIONAL EQUIPMENT

  • Product Feeding Pump. A hygienic centrifugal pump for transferring suitable free-flowing liquid products to the filling machine. Pump selection should match the product characteristics and required flow rate.
  • Handheld Pneumatic or Electric Capping Machine. Provides manual bottle capping after filling and allows the SABF-4 to operate as a compact semi-automatic filling and capping workstation.
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